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Warn Zeon 12

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The WARN ZEON 12 is the new face of winching. Bolt one on, and you’ll be ready for anything.
A top choice for those with heavily-loaded off-road vehicles, the ZEON 12 features innovative design,  increased performance and durability, steel rope, and a hefty 12,000 lb. single-line pulling capacity.
The ZEON 12 is a pulling machine you can rely on to rescue you-or your buddies, from nearly anything.

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The WARN ZEON 12 is the new face of winching. Bolt one on, and you’ll be ready for anything.
A top choice for those with heavily-loaded off-road vehicles, the ZEON 12 features innovative design, increased performance and durability, steel rope, and a hefty 12,000 lb. single-line pulling capacity.
The ZEON 12 is a pulling machine you can rely on to rescue you-or your buddies, from nearly anything.

  • 12,000 lb. (5443 kg) single-line pulling capacity.
  • Includes 80′ of durable 3/8″ galvanized steel wire rope.
  • Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks (Relocation kit required and sold separately*).
  • Gear train and motor deliver reliable pulling power that is fast, and quieter than ever.
  • Satin-black powder-coated finish with stainless steel fasteners and clutch lever looks great and inhibits corrosion. Improved winch sealing to keep the elements out.
  • Large diameter winch drum reduces rope wear, is light weight, and has an integrated rope anchor for easy rope installation.
  • Backed by the WARN Limited Lifetime Warranty.

* Control Pack Relocation Kit. Required to mount control box remotely from winch. PN 89970 (Short kit), PN 89960 (Long kit)

ZEON 12 SPECS/PART NUMBER
Part number: 89120
Rated line pull: 12,000 lbs. (5443 kg) single-line
Motor: 12V DC, series wound
Electrical controls: Contactor
Remote Control: Remote switch, 12′ (3.7m) lead
Geartrain: 3-stage planetary
Gear ratio: 216:1
Clutch (freespooling): Rotating ring gear
Brake: Automatic mechanical cone
Drum diameter/Length: 3.15″/9.0″ (80mm/229mm)
Weight (kit shipping): 98 lbs. (44 kg)
Rope: 3/8″ x 80′ (9.52mm x 24.38m) steel
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72″ (1.83m)
Finish: Satin-black powder coat
Warranty: Limited lifetime

12V DC PERFORMANCE SPECS
Line Pull Lbs.(Kgs.) Line Speed FT./min(M/min.) Motor Current Pull by layer layer/Lbs(Kgs.)
0 30 (9.4) 50 amps 1/12000 (5440)
2000 (910) 13.4 (4.1) 128 amps 2/9894 (4488)
4000 (1810) 10.1 (3.1) 196 amps 3/8117 (3682)
6000 (2720) 7.9 (2.4) 257 amps 4/7324 (3322)
8000 (3630) 6.1 (1.8) 316 amps
10000 (4536) 4.5 (1.4) 375 amps
12000 (5443) 3.1 (0.9) 438 amps

Above performance specs are based on first layer of drum
Winch Dimensions: Integrated configuration: 24.25″ L x 7.15″ D x 10.52″ H (615.9mm L x 181.6mm D x 267.1mm H) Low-profile configuration: 24.25″ L x 7.15″ D x 7.84″ H (615.9mm L x 181.6mm D x 199.02mm H)
Mounting Bolt Pattern: 10.0″ x 4.5″ (254mm x 114.3mm)

 

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